Intended use: Fire-rated steel joinery meets the requirements of both public and private buildings. Fire-rated steel doors are offered in the following two fire ratings: EI230 and EI260, as well as the Sa and Sm smoke control classes. Fire-rated steel joinery can be used indoors and outdoors for closing rooms such as boiler rooms, back- up facilities, staircases doubling as fire escapes in industrial plants, offices, schools, cinemas, hospitals, and in underground passageways, e.g. car parks. SOLID STRUCTURE The reliable operation of our doors and their and unmatched resistance to damage is ensured by a rigid steel structure and welded connections. It is particularly important in the case of frequently used doors that are installed in public buildings. FIRE PROTECTION Fire-rated WIŚNIOWSKI doors, windows, and walls provide maximum safety and durability in extreme conditions. They can be manufactured with the following fire ratings: EI30 and EI60, as well as the Sa and Sm smoke control classes. FIRE-RATED STEEL SEAMLESS DOORS STEEL DOOR STANDARD DOORS AVAILABLE IN STOCKTECHNICAL DATA SHEET FIRE-RATED STEEL SEAMLESS DOORS 2 | TECHNICAL DATA SHEET | FIRE-RATED STEEL SEAMLESS DOORS Description The leaf of seamless steel doors is made of two 0.7 – 0.75 [mm] thick galvanized sheets finished with polyester coating, powder coating or film coating. The passive leaf of double-leaf doors is locked with an automatic latch. The opening frames of doors are made of powder coated steel sections formed from 1.5 [mm] thick sheets. The frame posts are braze welded. The door leafs are installed in the frame using at least two hinges with vertical adjustment, including one self-closing hinge. The thickness of the door leaf is 62.5 ± 1 [mm]. Leaf infill The infill for the EI230 and EI260 fire-rated products is mineral wool of a suitable density. Gaskets system The rebate gasket is made of modified EPDM and set around the opening frame circumference, i.e. along the posts and the lintel. An additional 2x20 [mm] intumescent gasket is provided. Hardware and locks As standard, small size doors are fitted with a single mortise lever lock with a lock cylinder complete with three keys, two anti-burglary bolts preventing unhinging or forcing the door open, and a polypropylene door handle with a steel core. The doors are fitted with two hinges with vertical adjustment per leaf, including one self-closing hinge. Small size steel doors meet the requirements for smoke control classes Sa and Sm. As standard, large size doors are fitted with a single mortise lever lock with a lock cylinder complete with three keys, three anti-burglary bolts, and a polypropylene door handle with a steel core. The doors are fitted with three hinges with vertical adjustment, including one self-closing hinge and a link arm door closer. Fire-rated seamless steel doors are also available with the RC2 or RC3 anti- burglary class in accordance with PN-EN 1627:2011 RC2 class – two locks with class C lock cylinders, tamper-proof lock plate on the additional lock, and a door handle on a long cover plate, extra door reinforcement, three anti-burglary bolts per leaf, three hinges with vertical adjustment per leaf, including a self-closing one. RC3 class – three locks with class C lock cylinders, tamper-proof lock plates on additional locks, and a door handle on a long cover plate, extra door reinforcement, three anti-burglary bolts per leaf, three hinges with vertical adjustment per leaf, including a self-closing one. SEAMLESS STEEL DOOR EXTERNAL AND INTERNAL, SINGLE- OR DOUBLE-LEAF, FIRE-RATED, ANTI-BURGLARY, REBATED, LARGE SIZE SEAMLESS STEEL DOOR CHARACTERISTIC FEATURES RC2 | RC3TECHNICAL DATA SHEET FIRE-RATED STEEL SEAMLESS DOORS TECHNICAL DATA SHEET | FIRE-RATED STEEL SEAMLESS DOORS | 3 Door dimensions | SMALL SIZE DOORS Single-leaf door dimensionsDouble-leaf door dimensions clear passage width 500 ÷ 1,000 [mm] clear passage height 1,615 ÷ 2,200 [mm] clear passage width 1,000 ÷ 2,000 [mm] clear passage height 1,615 ÷ 2,200 [mm] Door dimensions | LARGE SIZE DOORS Large-size single-leaf door dimensionsLarge-size double-leaf door dimensions clear passage width 625 ÷ 1,250 [mm] clear passage height 1,875 ÷ 2,500 [mm] clear passage width 1,250 ÷ 2,500 [mm] clear passage height 1,875 ÷ 2,500 [mm] Door dimensions | ANTI-BURGLARY DOORS Min. and max. dimensions of single-leaf doors.Min. and max. dimensions of double-leaf doors. Smin = 810 [mm], Smax = 1,110 [mm], Hmin = 1,750 [mm], Hmax = 2,235 [mm]. Smin = 1,340 [mm], Smax = 2,140 [mm], Hmin = 1,750 [mm], Hmax = 2,235 [mm]. In small size double-leaf doors, the clear passage dimensions of the active leaf are 500 – 1,000 [mm]. The listed maximum dimensions are the clear passage dimensions. The ordering dimensions apply to the clear wall opening dimensions. Double-leaf door with symmetrical or asymmetrical leaf division. In large size doors, the clear passage dimensions of the active leaf are 625 – 1,250 [mm]. DOOR DIMENSIONS 1 2 3 4 Fig. 1. Fire-rated single-leaf steel seamless door Fig. 4. Fire-rated double-leaf steel seamless door Fig. 2. Vertical cross-section of the fire-rated steel seam- less door with a corner frame Fig. 5. Vertical cross-section of the fire-rated double-leaf steel seamless door with a corner frame Fig. 3. orizontal cross-section of the fire-rated steel seamless door with a corner frame Fig. 6. Horizontal cross-section of the fire-rated double-leaf steel seamless door with a corner frame 1 – rebate gasket 2 – intumescent gasket 3 – mineral wool 4 – floor level 1 2 3 4 1 2 3 5 6 1 – rebate gasket 2 – intumescent gasket 3 – mineral wool 4 – floor level 5 – corner frame 6 – door hinge VIEWS | CROSS-SECTIONS OF THE DOORS Single-leaf door Double-leaf doorTECHNICAL DATA SHEET FIRE-RATED STEEL SEAMLESS DOORS 4 | TECHNICAL DATA SHEET | FIRE-RATED STEEL SEAMLESS DOORS (1) – This option is not available with the anti-burglary version. Selection of the clear wall opening dimensions vs. the opening frame type Corner or embracing frame, internal single-leaf door Width: clear passage dimension + 110 [mm] = clear wall opening dimension, Height: clear passage dimension + 35 [mm] = clear wall opening dimension. Corner or embracing frame, internal double-leaf door Width: clear passage dimension + 140 [mm] = clear wall opening dimension, Height: clear passage dimension + 35 [mm] = clear wall opening dimension. Inner frame, internal single-leaf door Width: clear passage dimension + 213 [mm] = clear wall opening dimension, Height: clear passage dimension + 91 [mm] = clear wall opening dimension. Inner frame, internal double-leaf door Width: clear passage dimension + 246 [mm] = clear wall opening dimension, Height: clear passage dimension + 91 [mm] = clear wall opening dimension. Add 15 [mm] to the height (for the threshold) of the external doors. DIMENSIONING The ordering size (within the clear wall opening) of the fire-rated steel seamless doors includes what follows: Installation width clearance per each door side Installation height clearance single-leaf doors with corner or em- bracing frames 9 [mm]5.5 [mm] single-leaf doors with internal frames13.5 [mm]15 [mm] double-leaf doors with corner or embrac- ing frames 7.5 [mm]5.5 [mm] double-leaf doors with internal frames12 [mm]15 [mm] The installation clearances specified above do not include the clearances required for the lock bolt covers, anti-burglary bolt covers, recesses for anchors, pockets for 3D adjustment hinges or electromagnetic strike covers in single-leaf doors; these features require spot recesses to be cut out in the wall. If chipping the pockets in the walls cannot be made (e.g. the door is in-stalled within a steel open work lined with type F dry plasterboards), in-crease the installation opening size by: • 30 [mm] in width and 0 [mm] in height for single-leaf doors, • 30 [mm] in width and 20 [mm] in height for double-leaf doors. The relationships listed do not include these options: electromagnetic strike covers in single-leaf doors and 3D hinge recess-es in single and double-leaf doors. In the case of either option, the installation opening must be made larger by: 15 [mm] in width for single-leaf doors with electromagnetic strikes or single or double-leaf doors with 3D hinges. The embracing frames include the option for increasing the wall thickness dimension by +20 [mm]. ACCESSORIES Infill The infill for the EI230 and EI260 fire-rated products is mineral wool of a suitable density. Door frame The standard fire-rated steel seamless doors have corner frames. The doors are also available with internal frames or embracing frames. The following diagrams show all three opening frame types. 50 25 8 91 1,5 74 50 8 10 122 1,5 49 50 8 91 12 1,5 1,25 25 Fig. 7. Corner frame (standard) Fig. 8. Inner frame Fig. 9. Wrap around frame Threshold seals The fire-rated steel seamless doors are manufactured with a threshold and a drip cap. The threshold is bolted to the floor, and the drip cap is bolted to the opening frame above the door. The fire-rated doors are also available with a drop-down seal which replaces the threshold (in smoke control doors). The standard internal doors are manufactured without a threshold (the bottom ends of the frame sections are connected with a transport safety bar, which can be either removed or embedded in the flooring during installation). 1 8 2 8 3 Fig. 10. Leaf bottom gap without a threshold Fig. 11. Cross-section of the drop-down seal (1) Fig. 12. Cross-section of the threshold 1 – floor level2 – drop-down seal3 – thresholdTECHNICAL DATA SHEET FIRE-RATED STEEL SEAMLESS DOORS TECHNICAL DATA SHEET | FIRE-RATED STEEL SEAMLESS DOORS | 5 Handles and pulls The standard handle has a polypropylene body on a steel shank and the WIŚNIOWSKI logo. Standard handles are available in black. The doors can be fitted with stainless steel handles on customer’s request. Knob-handle kits and anti-panic levers are also available. Fig. 13. Plastic handle – standard Fig. 14. Stainless steel handle Fig. 15. Stainless steel knob Fig. 16. Stainless steel handle on a split cover plate (1) Fig. 17. Stainless steel fixed knob on a split cover plate (1) Fig. 18. EPN 2000 II push bar, stainless steel (1) Fig. 19. EPN 900 IV anti-panic lever, black (1) Fig. 20. EPN 900 IV anti-panic lever, stainless steel Optional accessories Fig. 26. Electromagnetic holder (1)Fig. 27. Maglock (1)Fig. 28. Door bumper Fig. 29. Class C lock cylinder Fig. 30. Reed switch (1) Fig. 31. EFF 118F.13 fail secure electromagnetic strike (1) Fig. 32. HARTTE fail-secure electro- magnetic strike (1) Fig. 33. The floor-mounted door bumper is made of stainless-steel Fig. 34. Single-channel code keypad Fig. 35. Single-channel fingerprint scanner Fig. 36. Spy hole Fig. 37. Anti-burglary bolts (standard) Fig. 38. 3D hinge (1)Fig. 39. Auxiliary lock Door closers Fig. 21. Arm type door closer Fig. 22. Rail type door closer Fig. 23. Sequence selector for large size doors Fig. 24. 2 rail door closers with sequence selectors Fig. 25. Sequence selector for small size doors, without maglocks (1) – This option is not available with the anti-burglary version.TECHNICAL DATA SHEET FIRE-RATED STEEL SEAMLESS DOORS 6 | TECHNICAL DATA SHEET | FIRE-RATED STEEL SEAMLESS DOORS Glazing The fire-rated steel seamless doors may feature glazing made with glass at the fire rating of the door. Standard glazing dimensions per one door leaf: Fire-rated ventilation grille Small size fire-rated stainless steel doors are available with the following ventilation grilles: Glazing dimensions 450x660 [mm] Glazing dimensions 300x700 [mm] Large size doors are also available with glazing dimension 650x950 [mm], whereas the maximum dimensions of glazing are 800x950 [mm] Glazing dimensions Ø 400 [mm] (1) Custom glazing dimensions The maximum dimensions of glazing in small size doors are (width x height) 600x700 [mm]. The dimensions of glazing in double-leaf doors are specified separately for each leaf(1) Fig. 40. Ventilation grille, fire-rated, 300x160 [mm] – ventilation area 0.0192 [m2] Fig. 42. Ventilation grille, fire-rated, 500x160 [mm] – ventilation area 0.032 [m2] Fig. 41. Ventilation grille, fire-rated, 300x300 [mm] – ventilation area 0.036 [m2] Fig. 43. Ventilation grille, fire-rated, 500x300 [mm] – ventilation area 0.06 [m2] (1) – This option is not available with the anti-burglary version. (2) – Glazing – clear glass pane dimensions. FINAL PRODUCT EXAMPLESTECHNICAL DATA SHEET FIRE-RATED STEEL SEAMLESS DOORS TECHNICAL DATA SHEET | FIRE-RATED STEEL SEAMLESS DOORS | 7 Installation requirements Wall mounting Ordering dimensions and installation dimensions Ho Ho + 20 [mm] Ho Fig. 44. Installation of the embracing frame, single-leaf door sides and lintel Fig. 46. Installation of the single-leaf door with the corner frame in a masonry wall, horizontal cross-section Fig. 47. Installation of the double-leaf door with the corner frame in a masonry wall, horizontal cross-section Fig. 45. Installation of the internal frame, single-leaf door sides and lintel Fig. 48. Installation of the single-leaf door with the corner frame in a masonry wall, vertical cross-section Fig. 49. Installation of the double-leaf door with the corner frame in a masonry wall, vertical cross-section 9 Ø10 x 92 Ø7,5 x 92 5,5 Ø10 x 92 Ø7,5 x 92 13,5 Ø10 x 152 Ø7,5 x 152 15 Ø10 x 152 Ø7,5 x 152 So + 30 [mm] So So + 30 [mm] SoTECHNICAL DATA SHEET FIRE-RATED STEEL SEAMLESS DOORS 8 | TECHNICAL DATA SHEET | FIRE-RATED STEEL SEAMLESS DOORS Installation on steel structures Fig. 50. Installation of the single-leaf door with the corner frame in a steel framework structure, horizontal cross-section Fig. 51. Installation of the single-leaf door with the corner frame in a steel framework structure, vertical cross-section Fig. 52. Installation of the double-leaf door with the corner frame in a steel framework structure, vertical cross-section Fig. 54. nstallation with the corner frame, horizontal cross-section 1 2 So + 30 [mm] So 1 2 Ho 1 – type F dry plaster-boards, two layers 2 – Steel framework structure 1 – type F dry plaster-boards, two layers 2 – Steel framework structure 1 – type F dry plaster-boards, two layers 2 – Steel framework structure Ho Ho + 20 [mm] 1 2 1 – type F dry plaster-boards, two layers Fig. 53. Installation of the double-leaf door with the corner frame in a steel framework structure, horizontal cross-section Fig. 55. Installation with the corner frame, vertical cross-section Fig. 56. Installation of the double-leaf door with the corner frame, horizontal cross-section Dimensional relationships So Emin max. 100 [mm] Sj Ho Hj So Sj Sd1 Emin max. 100 [mm] So – opening width, Sj – clear passage width, Sj = So – 110 [mm], clear passage width for both leafs (double-leaf door) Sj = So – 140 [mm], Ho – opening height, Hj – clear passage height, Hj = Ho – 35 [mm] with the door installed without a threshold, E min – space required for opening the leaf at 90o, E min = Sj + 140 [mm]. 1 So + 30 [mm] So door bumper door bumper OUTDOOR OUTDOOR INDOOR INDOORTECHNICAL DATA SHEET FIRE-RATED STEEL SEAMLESS DOORS TECHNICAL DATA SHEET | FIRE-RATED STEEL SEAMLESS DOORS | 9 CERTIFICATION DOCUMENTS • National Technical Assessment ITB-KOT-2017/0079. • Small size steel doors type EI230 and EI260, meet the requirements specified in the PN-EN 13501-2+A1:2010 standard for smoke control classes Sa and Sm. TESTS Fire rating PN-EN 13501-2+A1:2010 EI230, EI260 • Door mechanical strength PN-EN 1192:2001 Class 4/3 (1) . • Resistance to repeated opening and closing of external doors cycles PN-EN 12400:2002 Class 6 (200,000 cycles). • Resistance to wind load EN 14351-1:2006+A2:2016, section 4.2 Class C1 (1) . • Air permeability PN-EN 12207:2001 Class 2 (2) . • Watertightness PN-EN 12208:2001 Class 3A (2) . • Thermal transmittance factor PN-EN ISO 10077-1:2007 EI30 – UD=1.4/1.7 [W/(m2K)] (3) , EI60 – UD=1.5/1.8 [W/(m2K)] (3) . • Sound insulation PN-EN ISO 10140-2:2011 Rw=33 (-1,-4) dB (4) . • Smoke control class PN-EN 1634-2:2006 Sm, Sa. • Burglar resistance PN-EN 1627:2012 Class RC2, RC3 (5) . Fire rating PN-EN 13501-2+A1:2010 EI230, EI260. LARGE SIZE DOORS • Door mechanical strength PN-EN 1192:2001 Class 4/3 (1) . • Resistance to repeated opening and closing of external doors PN-EN 12400:2002 Class 6 (200,000 cycles). • Resistance to wind load PN-EN 12210:2001 Class C1. • Air permeability PN-EN 12207:2001 Class 2 (2) . • Watertightness PN-EN 12208:2001 Class 3A (2) . • Sound insulation PN-EN ISO 10140-2:2011 Rw=31 (-1,-4) dB (4) . (1) – class 4 for solid doors, class 2 or 3 for glazed doors. (2) – for doors without a drop-down seal – “0”. (3) – EI30 – 1.4 EI60 – 1.5 for single-leaf solid doors, EI30 – 1.7 EI60 – 1.8 for double-leaf solid doors. (4) – for doors with glazing and/or a ventilation grille – “NA”. (5) – for doors in accordance with the nameplate.Next >