DOCK DOORS MakroPro 2.0 with VLO Dock, HLO Dock tracks Intended use: The design of the door was adapted to the special needs of logistics and cargo handling facilities. The door includes vertical and/or horizontal ceiling-mounted tracks, a leaf made of steel panels infilled with freon-free polyurethane foam or glazed aluminium panels. The structure is made of galvanized elements. The door is sealed around the entire circumference. A safe torsion spring system is used to balance the leaf weight. WIŚNIOWSKI dock doors combined with INKEMA loading and unloading systems are reliable solutions for professional cargo handling docks. VLO Dock, HLO Dock THERMAL INSULATION Steel panels are made of galvanized sheet, filled with freon-free, hardened polyurethane foam and coated with polyester paint on both sides. This ensures very good thermal insulation and acoustic properties. Each door features a system of flexible and robust gaskets both along the entire circumference and between the panels, which considerably contributes to the insulating qualities of the door. SAFETY The safety systems foremostly consist in minimizing all traces of risk. Regardless of the method of the WIŚNIOWSKI door operation, our doors ensure comfort and safety. Our products are fully compliant with the PN-EN 13241-1 standard. FUNCTIONALITY Thanks to our broad range of track systems, WIŚNIOWSKI industrial doors can be matched with all types of industrial halls. A well selected track type enables you to take advantage of all the benefits that our doors have to offer no matter if the door is installed in newly built or in refurbished buildings. Panel 40 [mm] 25 000 0.482 | INDUSTRIAL DOORS | MakroPro 2.0 DOCK DOORS TECHNICAL DATA SHEETINDUSTRIAL DOORS | MakroPro 2.0 DOCK DOORS STRUCTURE The sectional door is installed behind the opening, it opens vertically upwards and does not take any space on the forecourt. Sectional doors let you use the space available in front of the gate and inside the building to its maximum potential. Our solutions enable the door to operate without disturbing the operations inside the industrial hall. Thanks to numerous safety systems, our doors are safe in each phase of opening and closing, regardless of the method of operation: manual or automatic. The leaf weight is perfectly balanced thanks to the use of a torsion spring system which is seated on the drive shaft. Springs are preselected with computer precision and guarantee the best balancing of the door, maximum comfort and safety of use. The doors are made of panels with a special profile that prevents crushing fingers. All the steel elements are galvanized (tracks, frames, fastening elements). The door is fitted with guiding sliding rollers with bearings and bush fittings (quiet) providing proper running of the door curtain. Tracks featuring a special double profile prevent it from derailing. Comfortable operation of the door is ensured by our chain hoist or electric drive unit. Door panels are coated with high quality polyester paints. This provides optimum protection against the weather conditions and ensures many years of operation. Due to the corrosion protection of the doors, they can be used according to their intended use in atmospheric corrosion class environments C1, C2, C3 in accordance with PN-EN ISO 12944-2 and PN-EN ISO 14713. Safeguard Each spring is fitted with a safeguard against the effects of the spring breaking. Springs Torsion springs are made using the shot peening technology that increases their life. The guaranteed minimum number of cycles: 25.000. Tracks and opening frames Made of galvanized sheet 2 [mm] thick provide a solid and durable structure. Emergency opening Enables opening the door in case of a power outage (using the chain hoist). Cable safeguard Safeguard counteracting the effects of the break of load bearing cables with length adjustment from the floor level. This type of brake shortens the time required for levelling the door during service works. Due to safety considerations, the moving part is located under a plastic cover. Safeguard The safeguard that prevents prising of the door is a simple method that prevents the door from being opened from the outside. Bottom gasket High quality EPDM gaskets perfectly adapt to the shape of the ground and prevent water from penetrating inside under the door. Track joining Tracks and opening frames are joined with screws which increases adjustability. Safety solution for tracks Double safety solution for tracks preventing guiding rollers from derailing. Automatic Operating Units Proven and reliable automatic operating units by GfA ELEKTROMATEN. THERMOSET TM PACKAGE AS STANDARD: Double-lip side gasket The warm, three-chamber, two-lip, hard and soft side gasket is the most efficient solution for eliminating thermal bridges, while at the same time providing a safe distance between the lintel and the door curtain. Corner gasket Corner gasket maximum sealing of the corner of the door. Double-lip top gasket The warm, elongated, two-lip gasket ensures double sealing in the top section of the door.INDUSTRIAL DOORS | MakroPro 2.0 DOCK DOORS | 3 TECHNICAL DATA SHEETINDUSTRIAL DOORS | MakroPro 2.0 DOCK DOORS 40 mm PANEL STRUCTURE Robust and reliable design. Our whole range of industrial sectional doors follows identical design principles. Thanks to our robust and reliable design, you can rest assured that the door will meet even the most extreme requirements and operating conditions. Special solutions, such as the original panel built using the 5-ply sheet bending system ensures stable fastening of elements, which further contributes to the strength of the structure. The top section is fitted with a lip gasket. The internal side of the panel in RAL 9002. RIB DESIGNS COLOURS | STANDARD COLOURS TEXTURES G – No ribsW – High ribsN – Low ribsV – V ribs WoodgrainSmoothgrain Sandgrain Silkline White RAL 9016 woodgrain Dark Silver RAL 9007 woodgrain Silver RAL 9006 woodgrain Brown RAL 8014 woodgrain Red RAL 3000 woodgrain Blue RAL 5010 woodgrain Graphite RAL 7016 woodgrain Orange RAL 2004 woodgrain 4 | INDUSTRIAL DOORS | MakroPro 2.0 DOCK DOORS TECHNICAL DATA SHEETINDUSTRIAL DOORS | MakroPro 2.0 DOCK DOORS WIŚNIOWSKI sectional doors are available in a wide range of colours. You can match the door to the individual character of the building and your needs so that the door not only closes off the building, but constitutes its integral part that perfectly matches the company colours, façade or the surrounding environment. COLOURS | SPECIAL COLOURS Graphite RAL 7016 silkline Golden Oak smoothgrain White RAL 9016 silkline Anthracite Sandgrain Golden Oak woodgrain Silver RAL 9006 silkline Anthracite Grey 701605-167 smoothgrain Cream White 137905-167 smoothgrain Dark Green 612505-167 smoothgrain Metbrush Silver F436-1002 smoothgrain Nut Brown smoothgrain Nut Brown woodgrain Chocolate Brown 887505-1167 smoothgrain Anthracite Quartz 436-1014 smoothgrain Dark Oak 2052089-167 smoothgrain AnTEAK 3241002-195 smoothgrain Silbergrau 116700 smoothgrain White 915205-168 smoothgrain Swamp Oak 3167004-167 smoothgrain Macore 3162002-167 smoothgrain Oregon 1192001-167 smoothgrain Sapeli 2065021-167 smoothgrain Siena Noce 49237 PN smoothgrain Soft Cherry 3214009-195 smoothgrain Siena PL 49254-015 smoothgrain Siena Rosso 49233 PR smoothgrain Black Cherry 3202001-167 smoothgrain Natural Oak 3118076-1168 smoothgrain Douglas Fir 3152009-1167 smoothgrain Winchester 49240 XA smoothgrain Sheffield Oak Brown F 436-3087 smoothgrain Rustic Oak 3149008-167 smoothgrain Sheffield Oak Grey F 436-3086 smoothgrain Brush Schwarzbraun F436-1023 smoothgrain Earl Platin 119500 smoothgrain Sheffield Oak Light F 456-3081 smoothgrain Woodec Turner Oak Malt F4703001 smoothgrain Woodec Sheffield Oak Alpine F4703002 smoothgrain Black Ulti-mat PX47097 smoothgrain Woodec Sheffield Oak Concrete F4703003 smoothgrain Woodec Turner Oak Toffee F470-3004 smoothgrain Anthracite Quartz Mat F470-1014 smoothgrain Umbragrau F436-60657 smoothgrain Fenstergrau F436-6066 smoothgrain Anthrazitgrau F436-6003 smoothgrain Dark Grey Silk 4367003 smoothgrain Cremeweiss F456-6001 smoothgrain INDUSTRIAL DOORS | MakroPro 2.0 DOCK DOORS | 5 TECHNICAL DATA SHEETINDUSTRIAL DOORS | MakroPro 2.0 DOCK DOORS Dimensional range for MakroPro 2.0 doors with VLO Dock tracks Opening height (Ho) in [mm] up to Opening width (So) in [mm] up to 2,0002,2502,5002,7503,000 2,000 2,125 2,250 2,375 2,500 2,625 2,750 2,875 3,000 3,125 3,250 Required installation parameters for the VLO Dock tracks N E Ho SjSo (1) HjHo (2) Nmin Manually-operated door, chain hoist Side drive unit = Ho + 440 [mm] W1min or W2min From the non-drive end150 [mm] For a chain hoist250 [mm] For a side drive unit290 [mm](3) Emin600 [mm] VLO Dock – Vertical tracks with a lowered shaft for loading and unloading docks. With the shaft located by the lintel, access for servicing and maintenance works is facilitated and makes the process of installation easier Nmin = Ho + 440 [mm]. The cantilever door with the VLO Dock tracks can be mounted in facilities where the opening frames cannot be installed along the entire height, e.g.: • in buildings which are partially built with concrete, prefabricated elements up to a certain height, and with the remainder built with composite boards, • when a steel substructure cannot be made along the entire height of the door. In these situations, the door can be installed, but the door opening frames should be installed up to a height of Ho + 450 [mm]. (1) – Rubber gaskets remain in the clear opening of the door. They do not constitute a fixed obstacle. (2) – Only applies to doors with an electric drive unit or a chain transmission. (3) – The minimum side clearance, including a margin for collision-free installation and removal of the opening mechanism, requires additional 110 [mm] of free side clearance. TRACKS6 | INDUSTRIAL DOORS | MakroPro 2.0 DOCK DOORS TECHNICAL DATA SHEETINDUSTRIAL DOORS | MakroPro 2.0 DOCK DOORS Dimensional range for MakroPro 2.0 doors with HLO Dock tracks Opening height (Ho) in [mm] up to Opening width (So) in [mm] up to 2,0002,2502,5002,7503,000 2,000 2,125 2,250 2,375 2,500 2,625 2,750 2,875 3,000 3,125 3,250 Required installation parameters for the HLO Dock tracks N HL E Ho SjSo (1) HjHo (2) Nmin Manually-operated door, chain hoist Side drive unit = 1,700 [mm] W1min or W2min From the non-drive end150 [mm] For a chain hoist250 [mm] For a side drive unit290 [mm](3) EminHo – N + 1,100 [mm] (4) HLO Dock – High tracks with a lowered shaft for loading and unloading docks. With the shaft located by the lintel, access for servicing and maintenance works is facilitated, and makes the process of installation easier Nmin = 1,700 [mm]. (1) – Rubber gaskets remain in the clear opening of the door. They do not constitute a fixed obstacle. (2) – Only applies to doors with an electric drive unit or a chain transmission. (3) – The minimum side clearance, including a margin for collision-free installation and removal of the opening mechanism, requires additional 110 [mm] of free side clearance. (4) – Design applicable to the lintel provided in the order, but not below 2,000 [mm].INDUSTRIAL DOORS | MakroPro 2.0 DOCK DOORS | 7 TECHNICAL DATA SHEETINDUSTRIAL DOORS | MakroPro 2.0 DOCK DOORS GLASS PANES No-Scratch. Glass pane with a special coating improving its strength, very good resistance to scratching and sunlight compared with standard glass. Satin. Opaque glass pane. Double glazed pane opaque from the outside and clear from the inside. Light transmission 78%. Glass pane R. Opaque (or frosted) double glazed pane clear from the inside. Light transmission (77-79%). Grey. Clear glass with a slight brown hue. Double glazed pane clear from the inside, non-coloured from the inside. Light transmission (51%). Intended use: for double glazing of glazed aluminium panels and VISUAL glazing. WINDOWS Type B-3 oval. Made of double, clear acrylic glass, smooth frame surface. Black external and internal frame. Internal/external frame made of ABS. External dimensions of the frame 667x347 [mm]. Light transmission 86%. Type A-3. Made of a double transparent acrylic pane; the frame surface is smooth. The outer and inner frames are black. The outer/inner frame is made of ABS. Frame outside dimensions: 643x337 [mm]. Transmittance of light: 86% Type B-1. Made of double, clear acrylic glass. Black external and internal frame. Internal/external frame made of ABS. External dimensions of the frame 610x200 [mm]. Light transmission 86%. GLAZED PANELSGLAZED PANELVENTILATED PANEL MakroPro 2.0 doors can be glazed up to 50% of the aluminium panel with glazing bars in relation to the total number of panels. The panel is painted on both sides in the external door colour. Available with doors So ≤ 7,000 [mm] and Ho ≤ 5,500 [mm] with glazing units: No-Scratch, “R”, Satin, and Grey. Aluminium panel with a clear acrylic glass without glazing bars – VISUAL. The panel is painted on both sides in the external door colour. Available with MakroPro 2.0 doors So ≤ 4,000 [mm] and Ho ≤ 4,000 [mm] with glazing units: No-Scratch, “R”, Satin, and Grey for So ≤ 3,000 [mm]. Aluminium panel infilled with a single layer of galvanized expanded steel mesh or double layer of galvanized perforated steel sheet. The panel is painted on both sides in the external door colour. The air flow for the expanded mesh panel is 7,504 [m3/h] per 1 [m2] of mesh surface area in accordance with PN-EN 12427 (~70 % panel surface area). The air flow for the panel with double perforated sheet is 3,051 [m3/h] per 1 [m2] of perforated sheet in accordance with PN-EN 12427 (~70% panel surface area). OPTIONAL ACCESSORIES8 | INDUSTRIAL DOORS | MakroPro 2.0 DOCK DOORS TECHNICAL DATA SHEETINDUSTRIAL DOORS | MakroPro 2.0 DOCK DOORS Door with ventilation grilles K-1.Door with ventilation grilles K-2.Door with ventilation grilles K-3. Door with a ventilated panel (expanded mesh). Door with a ventilated panel (double perforated sheet). EXAMPLE MakroPro 2.0 DOOR DESIGNS Door with window B-1. Door with window A-3. Door with window B-1 (two panels). Door with window A-3 (two panels). Door with a glazed panel.Door with a glazed panel (two panels). Door with a glazed Visual panel.INDUSTRIAL DOORS | MakroPro 2.0 DOCK DOORS | 9 TECHNICAL DATA SHEETINDUSTRIAL DOORS | MakroPro 2.0 DOCK DOORS The top-quality GfA automatic operating units available with WIŚNIOWSKI doors ensure reliable operation, the highest comfort of use, and many years of usage. Technical dataTotmann 230Automatik 230TotmannAutomatikAutomatik SAutomatik FU Mains 1x230 [V]; 50–60 [Hz] 1x230 [V]; 50–60 [Hz] 3x400 [V]; 50–60 [Hz] 3x400 [V]; 50–60 [Hz] 3x400 [V]; 50–60 [Hz] 1x230 [V] lub 3x400 [V]; 50–60 [Hz] Motor supply 1x230 [V]; 50 [Hz] 1x230 [V]; 50 [Hz] 3x400 [V]; 50 [Hz] 3x400 [V]; 50 [Hz] 3x400 [V]; 50 [Hz] 3x400 [V]; 50 [Hz] Limit switch Mechanical, available from drive unit level Mechanical, available from drive unit level Electronic, available from operator level Electronic, available from operator level Electronic, available from operator level Electronic, available from operator level Central control unit Integrated with the drive unit T 720; separateTS 959; separateTS 970; separateTS 981; separate TS 970, TS 971 or TS 981; separate Displaynonoyesyesyesyes Emergency openingyesyesyesyesyesyes Rotational speed24 [RPM]; fixed24 [RPM]; fixed24 [RPM] (1); fixed24 [RPM] (1); fixed24 [RPM] (1); fixed 12 – 60 [RPM] (2); adjustable Motor power0.37 [kW]0.37 [kW]0.3 – 0.45 [kW] (3) 0.3 – 0.45 [kW] (3) 0.3 – 0.45 [kW] (3) 0.4 – 0.85 [kW] (3) Rated current3.5 [A]3.5 [A]1.1 – 2.5 [A] (3) 1.1 – 2.5 [A] (3) 1.1 – 2.5 [A] (3) 6.6 – 7.35 [A] (3) FunctionalityTotmann 230Automatik 230TotmannAutomatikAutomatik SAutomatik FU Quick programmingyesyesyesyesyesyes Obstacle detectionnoyes; safety edgenoyes; safety edgeyes; safety edgeyes; safety edge Automatic closingno yes; 10 [s] or 30 [s] or 90 [s] noyes; from 1 ÷ 240 [s]yes; from 1 ÷ 240 [s]yes; from 1 ÷ 240 [s] Release in end positionnononononoyes RWA – heat and smoke extractionnonononoyesno Traffic controlnonononoyesno Exterior lighting controlnonoyesyesyesyes Partial opening of the doornononoyesyesyes Cycle counternonoyesyesyesyes Recent fault logging nonoyesyesyesyes ExpandabilityTotmann 230Automatik 230TotmannAutomatikAutomatik SAutomatik FU Signal lightnoyesyesyesyesyes LED signal lights (red – green)nononoyesyesyes Compatible with photocellsnoyesnoyesyesyes ER quick uncoupling of the drivenononoyes (4) yes (4) no Drive unit in the IP65 versionnononoyesyesyes TS 971 controllernononoyesnoyes WSD module – wireless signal transmission from the optical strip nononoyes (5) noyes (5) Safety barriernoyesnoyesyesyes Exterior lighting controlnonoyesyesyesyes Motion sensornononoyesyesyes Induction loop detectornononoyesyesyes Safety photocellsnononoyesyesyes Acoustic signalnononoyesyesyes (1) – applies to the SE 5.24 and SE 9.24 drive unit, (2) – applies to the SE 8.60 FU drive unit, (3) – depends on the drive type, (4) – applies to the SE 9.24 drive unit, (5) – only available with the TS 971 controller. 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