INDUSTRIAL DOORS DESIGN The ability to give the building a distinctive, individual character requires the use of non-standard solutions. Architects keep outdoing one another with ideas for providing buildings with an original finish of the façade. This also applies to doors, which have to form a consistent surface with the building’s façade. SAFETY The safety systems foremostly consist in minimizing all traces of risk. Regardless of the method of the WIŚNIOWSKI door operation, our doors ensure comfort and safety. Our products are fully compliant with the PN-EN 13241-1 standard. LUXURY CLASS An excellent structure which may be complemented with the most fanciful infill. With the façade door, you will get an ideal combination of original design, perfect tailoring to your needs, and quality. It is a door unlike any other, always unique, and always matching your style. Intended use: Industrial sectional doors are intended to be used in residential buildings, public utility buildings, industrial facilities, including the food industry (without direct food contact), and in indoor car parks. The door includes vertical and/or horizontal ceiling-mounted tracks, a leaf made of steel panels infilled with freon-free polyurethane foam or aluminium panels with a sheet-expanded polystyrene-sheet infill. The structure is made of galvanized elements. The door is sealed around the entire circumference. A safe torsion spring system is used to balance the leaf weight. SECTIONAL DOORS MakroPro 2.0 ELH, MakroPro ALU 2.0 ELH Door adapted for individual infill 2 | INDUSTRIAL DOORS | SECTIONAL DOORS MakroPro 2.0 ELH, MakroPro ALU 2.0 ELH TECHNICAL DATA SHEETINDUSTRIAL DOORS | SECTIONAL DOORS MakroPro 2.0 ELH, MakroPro ALU 2.0 ELH STRUCTURE 40 [mm] panel Façade door curtain can be made of a steel panel infilled with polyurethane foam or an aluminium panel without a thermal break, with an aluminium sheet-expanded polystyrene-aluminium sheet infill. Substructure Galvanized steel profiles (uninsulated and insulated version) and galvanized steel angle bars adjusted to the insulation thickness (insulated version) are supplied with the door. Bottom gasket High quality EPDM gaskets perfectly adapt to the shape of the ground and prevent water from penetrating inside under the door. Double-lip top gasket The warm, elongated, two-lip gasket ensures double sealing in the top section of the door. THERMOSET TM PACKAGE AS STANDARD: Corner gasket Corner gasket maximum sealing of the corner of the door. Double-lip side gasket The warm, three-chamber, two-lip, hard and soft side gasket is the most efficient solution for eliminating thermal bridges, while at the same time providing a safe distance between the lintel and the door curtain. With the option to add a custom infill, you can create your own version of the façade door. When the door is closed, its leaf creates a uniform surface with the façade. The door leaf may be up to 20 m2 in size, while the maximum thickness of the door leaf infill material is 4 centimetres. Importantly, the door may be part of an uninsulated or insulated building, where the insulation thickness ranges from 70 to 220 [mm]. A façade door is just a structure, and yet so much more than just a structure – which may be complemented with the most fanciful infill. The façade door is made based on the MakroPro Alu 2.0. or MakroPro Alu 2.0 models. Thanks to a number of safeguards, the door is safe at every stage of opening and closing. The weight of the leaf with a dedicated finishing material is perfectly balanced thanks to the use of a torsion spring system seated on the drive shaft. Springs are preselected with computer precision and guarantee the best balancing of the door, maximum comfort, and safety of use. All the steel elements are galvanized (tracks, frames, fastening elements). The door is fitted with guiding sliding rollers with bearings and bush fittings (quiet) providing proper running of the door curtain. Tracks featuring a special double profile prevent it from derailing. Convenient operation of the door is ensured by the quiet GfA SW6.80 or 9.60 drive unit, which guarantees a soft start and stop. As standard, each panel is reinforced with special elements enhancing the rigidity of the entire structure. In the MakroPro 2.0 ELH door, the door curtain is made of steel panels infilled with polyurethane foam and coated with polyester paint. In the MakroPro Alu 2.0. ELH door, the door curtain is made of powder- coated aluminium panels without a thermal break, with an aluminium sheet- expanded polystyrene-aluminium sheet infill. The door is installed in the opening. As standard, the door is fitted with a substructure for installation. Additional angle bars (selected depending on the thickness of the insulation) are added to the insulated version. Optionally, a fake lintel is supplied.INDUSTRIAL DOORS | SECTIONAL DOORS MakroPro 2.0 ELH, MakroPro ALU 2.0 ELH | 3 TECHNICAL DATA SHEETINDUSTRIAL DOORS | SECTIONAL DOORS MakroPro 2.0 ELH, MakroPro ALU 2.0 ELH 40 mm PANEL STRUCTURE 40 [mm] steel panel A robust and reliable structure. Special solutions, such as the 5-layer sheet bending system, ensure stable fastening of elements, which increases the strength of the structure. The panels are additionally reinforced with steel profiles from the inside. The internal side of the panel, panel reinforcements, side hardware in RAL 9002. 40 [mm] aluminium panel An alternative infill of the façade door. The aluminium structure is infilled on both sides with aluminium sheet with expanded polystyrene inside. This very durable structure was additionally strengthened with an integrated reinforcement. The panels, along with the infill, are powder-coated on both sides in the same colour. Safeguard Each spring is fitted with a safeguard against the effects of the spring breaking. Springs Torsion springs are made using the shot peening technology that increases their life. The guaranteed minimum number of cycles: 25,000. Tracks and opening frames Made of galvanized sheet 2 [mm] thick provide a solid and durable structure. Automatic operating units As standard, the door is equipped with the GfA SW 6.80 FU or SW 9.60 FU drive unit with aluminium tracks, ensuring a soft start and stop. Cable safeguard Safeguard counteracting the effects of the break of load bearing cables with length adjustment from the floor level. This type of brake shortens the time required for levelling the door during service works. Due to safety considerations, the moving part is located under a plastic cover. Safeguard The safeguard that prevents prising of the door is a simple method that prevents the door from being opened from the outside. Extra panel reinforcement A special steel section installed to the inside of the steel panel, which increases door leaf rigidity. Reinforcement in door leaf colour – RAL 9002 – terminated with plastic end caps. Safety solution for tracks Double safety solution for tracks preventing guiding rollers from derailing. Hinges Middle and side hinges (between segments) made of galvanized steel, fixed to the panel with screws. Sliding rollers with bearings, guiding the door leaf in the tracks, were mounted in the hinges. Track joining Tracks and opening frames are joined with screws which increases adjustability.4 | INDUSTRIAL DOORS | SECTIONAL DOORS MakroPro 2.0 ELH, MakroPro ALU 2.0 ELH TECHNICAL DATA SHEETINDUSTRIAL DOORS | SECTIONAL DOORS MakroPro 2.0 ELH, MakroPro ALU 2.0 ELH KEY INFORMATION The MakroPro 2.0 ELH and MakroPro ALU 2.0 ELH garage doors are installed in the opening. Design versions: – without insulation and with space for insulation (angle bars adjusted to the thickness of the insulation are supplied with the door). Max. thickness of the leaf infill material: 40 [mm], – as standard, the door is fitted with installation profiles (substructure), – fake lintel 290 [mm] high with a max. thickness of 15 [mm] is required (supplied as an option). Max. weight of the infill: 1 – 25 kg/m2 (depending on the size of the door), – reinforcements mounted on each panel. Double quiet hinges with a bush fitting, – individually selected drive unit (springs + motor + tracks), – GfA Elektromaten drive unit with the SW 6.80 FU, SW 9.60 FU aluminium tracks, the highest quality of operation, soft start and stop, quiet operation. RIB DESIGNS ◄ MakroPro 2.0 ELH garage door with steel panels, G – No ribs (standard). Other available ribs: W – High ribs, N – Low ribs, V – V ribs. ◄ MakroPro ALU 2.0 ELH door with an aluminium panel without a thermal break, with an aluminium sheet-expanded polystyrene-aluminium sheet infill. White RAL 9016 woodgrain Dark Silver RAL 9007 woodgrain Silver RAL 9006 woodgrain Brown RAL 8014 woodgrain COLOURS | STANDARD COLOURS MakroPro 2.0 ELH MakroPro ALU 2.0 ELH Brown RAL 8014 Grey RAL 7032 Graphite RAL 7016 Green RAL 6002 Blue RAL 5010 woodgrain Graphite RAL 7016 woodgrain Orange RAL 2004 woodgrain Red RAL 3000 Blue RAL 5010 Yellow RAL 1021 Dark Silver RAL 9007 White RAL 9016 Silver RAL 9006INDUSTRIAL DOORS | SECTIONAL DOORS MakroPro 2.0 ELH, MakroPro ALU 2.0 ELH | 5 TECHNICAL DATA SHEETINDUSTRIAL DOORS | SECTIONAL DOORS MakroPro 2.0 ELH, MakroPro ALU 2.0 ELH TRACKS The required installation parameters for the ELH tracks N E Hz ELHMakroPro 2.0 / MakroPro ALU 2.0 SjSz SzS of the opening – 260 [mm] HjHz – 50 [mm] HzH of the opening – 290 [mm] Nmin Rail drive unit fake lintel 290 [mm] W1min or W2mininstallation in the opening Emin= 3750 for Hz < 2500= 5750 for Hz > 2501 Dimensional range for MakroPro 2.0, MakroPro ALU 2.0 doors with ELH tracks Ordering height (Hz) in [mm] up to: Ordering width (Sz) in [mm] up to: 20002250250027503000325035003750400042504500475050005250550057506000 2000 2125 2250 2375 2500 2625 2750 2875 3000 3125 3250 3375 3500 3625 3750 3875 4000 ELH – Low guides – rear torsion springs. The track is intended for buildings with an fake lintel, Nmin = 290 [mm]. Door is adapted to individual infill (called: facade door). Designations Sj – clear passage width with the door installed, Sz – ordering width of the door with ELH tracks, Hj – clear passage height with the door installed, Hz – ordering height of the door with ELH tracks, Nmin – minimum headroom required, W1 – minimum side clearance required, W2 – minimum side clearance required, Emin – minimum indoor depth with clearance under the ceiling. fake lintel Nmin = 290 [mm]6 | INDUSTRIAL DOORS | SECTIONAL DOORS MakroPro 2.0 ELH, MakroPro ALU 2.0 ELH TECHNICAL DATA SHEETINDUSTRIAL DOORS | SECTIONAL DOORS MakroPro 2.0 ELH, MakroPro ALU 2.0 ELH FAKE LINTEL • Serves a masking function and is required due to the characteristics of the door and track structure. • The only force acting on it is the top gasket seated against it. • Fixed height: 290 [mm]. • Installation regardless of the existing (or not) lintel (the door can be installed in the so-called “tunnel”). • Fake lintel supplied with the door (option). • Installation method depending on the door version. A DETAIL A 290 [mm] 210 [mm] 130 [mm] Ho So HzINDUSTRIAL DOORS | SECTIONAL DOORS MakroPro 2.0 ELH, MakroPro ALU 2.0 ELH | 7 TECHNICAL DATA SHEETINDUSTRIAL DOORS | SECTIONAL DOORS MakroPro 2.0 ELH, MakroPro ALU 2.0 ELH INSTALLATION VERSIONS Without space for insulation ELH ELH E 290 [mm] Ho Hz E 290 [mm] N Ho Hz So Sz = So – 260 Door installed in a building without a lintel. • In such case, a fake lintel is mounted directly to the ceiling (the fake lintel is supplied as an option). The door is installed in the opening – no additional side space is required. • The opening frames of the door are mounted to the supplied galvanized steel profiles with laser-cut assembly holes. The clear passage is decreased by 260 [mm]. Door installed in a building with a lintel. • In such case, a fake lintel is mounted to the existing one.8 | INDUSTRIAL DOORS | SECTIONAL DOORS MakroPro 2.0 ELH, MakroPro ALU 2.0 ELH TECHNICAL DATA SHEETINDUSTRIAL DOORS | SECTIONAL DOORS MakroPro 2.0 ELH, MakroPro ALU 2.0 ELH With space for insulation ELH E 290 [mm] Ho Hz ELH E 290 [mm] N Ho Hz So Sz = So – 260 Door installed in a building without a lintel. • In such case, a fake lintel is mounted directly to the ceiling. The fake lintel is adjusted to the thickness of the insulation (supplied as an option). The door is installed in the opening – no additional side space is required. • The opening frames of the door are mounted to the supplied galvanized steel profiles with laser-cut assembly holes and angle bars adjusted to the thickness of the insulation. The profiles and angle bars are supplied with the door. The clear passage is decreased by 260 [mm]. Door installed in a building with a lintel. • In such case, a fake lintel is mounted to the existing one. The fake lintel is adjusted to the thickness of the insulation (supplied as an option).INDUSTRIAL DOORS | SECTIONAL DOORS MakroPro 2.0 ELH, MakroPro ALU 2.0 ELH | 9 TECHNICAL DATA SHEETINDUSTRIAL DOORS | SECTIONAL DOORS MakroPro 2.0 ELH, MakroPro ALU 2.0 ELH Min. 30 Min. 25 Min. 25 Min. 25 Min. 25Min. 25 EXAMPLE DESIGNS The front of façade and MakroPro 2.0 industrial door covered with panels imitating concrete The front of façade and MakroPro 2.0 industrial door covered with Corten panels In compliance with the EN 12604 standard, safety clearance should be ensured on the finishing material to prevent the risk of shearing and/or crushing of fingers. The front of façade and MakroPro 2.0 industrial door covered with wood MINIMUM CLEARANCE REQUIRED BETWEEN THE FINISHING ELEMENTSNext >